Case studies
Building Materials, Concrete & Aggregates case studies
Concrete, aggregates, cement and heavy industry — gas, power, water and equipment health at factories where the assets outlive the control systems sold with them.
3 of our 19 case studies are in this sector.
A real page with its own address (§B.2), reachable from the Industries hub, the sector page and the library’s industry rail.
What we found in factories like these.
Cooling towersWaterManufacturing — automotive, plastics & rubberBuilding Materials, Concrete & Aggregates
Cooling tower blowdown optimization
A plastics manufacturing factory
Blowdown running on a timer instead of on conductivity, discharging good water.
1 setpointchanged
Illustrative scenario
Compressed airNatural gasMetal Fabrication & FinishingBuilding Materials, Concrete & Aggregates
A furnace over-cycling, seen on the air and gas traces together
A heat-treating operation
Short-cycling that neither the gas bill nor the air system showed alone.
2 utilitieson one chart
Illustrative scenario
Natural gasBuilding Materials, Concrete & AggregatesManufacturing — automotive, plastics & rubber
A 1970s boiler brought onto the dashboard
A heavy manufacturing factory
A fifty-year-old boiler, integrated through its 4-20 mA output. Nothing was ripped out.
4-20 mAintegration
Illustrative scenario
Illustrative scenarios carry the ribbon, no client name and no logo.
We would like to see what these numbers look like in your factory.
Half a day on your floor, no charge and no obligation. At the end of it we tell you what we saw, what we would meter first, and what the return looks like.
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